Predicting the co-extrusion flow of non-Newtonian fluids through rectangular ducts - A hybrid modeling approach
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- @Article{HAMMER:2021:JNFM,
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author = "Alexander Hammer and Wolfgang Roland and
Christian Marschik and Georg Steinbichler",
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title = "Predicting the co-extrusion flow of non-Newtonian
fluids through rectangular ducts - A hybrid modeling
approach",
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journal = "Journal of Non-Newtonian Fluid Mechanics",
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volume = "295",
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pages = "104618",
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year = "2021",
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ISSN = "0377-0257",
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DOI = "doi:10.1016/j.jnnfm.2021.104618",
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URL = "https://www.sciencedirect.com/science/article/pii/S037702572100118X",
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keywords = "genetic algorithms, genetic programming, Modeling and
simulation, Co-extrusion, Die flow, Power-law fluid,
Shooting method",
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abstract = "Co-extrusion has become the state-of-the-art process
technology in nearly all application areas of polymer
processing. By combining different types of polymeric
materials within multilayer structures, products with a
broad range of property profiles can be obtained for
advanced applications. Design of co-extrusion dies and
feedblock systems requires extensive knowledge of
process and material behavior. To accurately describe
the shear-thinning behavior of polymer melts in
co-extrusion processes and to predict characteristic
process quantities, numerical methods are essential. We
present a hybrid approach to modeling stratified
co-extrusion flows of two power-law fluids through
rectangular ducts. By applying the theory of similarity
and transforming the problem into dimensionless
representation, we identified four independent
influencing parameters that fully describe the flow
situation: (i) the power-law index of the first fluid,
(ii) the power-law index of the second fluid, (iii) the
dimensionless position of the interface, and (iv) the
ratio of dimensionless pressure gradients. We varied
these input parameters within ranges that cover almost
all combinations of industrial relevance, creating in
the process a set of more than 44,000 design points. By
means of the shooting method, numerical solutions were
obtained for (i) pressure-throughput behavior, (ii)
interfacial shear stress, (iii) interfacial velocity,
and (iv) individual volume flow rates. Finally, we used
symbolic regression based on genetic programming to
model these target quantities as functions of their
influencing parameters and obtain algebraic
relationships between them. Our mathematical models
thus enable accurate prediction of several
characteristic process quantities in two-layer
co-extrusion flows of shear-thinning fluids through
rectangular ducts. The models are not restricted to the
field of polymer processing, but can be used in all
industrial applications that involve such co-extrusion
flows",
- }
Genetic Programming entries for
Alexander Hammer
Wolfgang Roland
Christian Marschik
Georg Steinbichler
Citations